Design, Process And Prototyping Capabilities
3D Computer Modeling & Prototyping Using SolidWorks & 3D Printers
- SolidWorks used for mechanical design and modeling
- 3D Printer material suitable for low (-55C) to high temperature materials suitable for reflow
- Capable of 0.0005 inch layer thickness to large assemblies (9 inch)
OPS Magnetics Design Software
- Sorts through technical data, performs complicated calculations and logic routines
- Produces cost-effective designs with the highest efficiency
- 50/60Hz to 500KHz
Proprietary Stripping of Wire & Litz
- Custom Plasma Chambers
- Accurate, consistent and complete cleaning and stripping of wire insulation
- No copper diameter reduction
- All organic substances removed for thorough cleaning
In-House Machine Shop for Rapid & Accurate Tooling & Fixturing
- Rapid Tooling & Fixture Design and manufacturing
- CNC Mill, Lathes, surface grinders (core gapping)
- Welding and fabrication
- Tolerances down to 0.0005 inch
- Custom pin manufacturing and insertion
In-House Laser Cutting
- Up to ¼ inch steel and 0.050 inch copper
- 4 mil laser beam
- Planar magnetics manufacturing
- Bending and forming Fixtures
- Engraving
Vacuum Encapsulation & Pressure impregnation and curing
- Custom potting equipment for miniature assemblies to large cubes
- Potting down to milliTORR (Encapsulation under vacuum)
- Pressure curing
- Transfer Molding
In-House Die Cutting
- Custom labels and insulators
- Planar magnetics manufacturing
- Custom fit insulation for high voltage isolation requirements
- Thinner copper foil cutting for shielding and windings
ANSY Industry Leading Electromagnetic Field Simulation Software (Transformers, Sensors, Coils, Motors,…)
- Applications for General Magnetics Design – Switchmode power to Medical
- Wireless Charging Simulation
- Power Transformers
- Magnetic SensorsS Maxwell 2D & 3D Modeling & Simulation (FEA) S/W – Q4’2024