Custom Magnetics

Custom magnetic components are critical to advanced electronics, and Datatronics, Inc. has earned its place as a trusted provider of these high-performance solutions. From transformers and inductors to coils and chokes, Datatronics builds precision magnetic components that power mission-critical systems across medical, aerospace, military, and industrial applications. Every project is driven by strict performance criteria, rigorous quality requirements, and the experience of a team that has supported some of the most demanding projects in the global electronics sector.

Custom Magnetics Capabilities

Datatronics offers a wide range of custom magnetics capabilities. The company supports both standard and specialized designs with comprehensive in-house services including design engineering, simulation, prototyping, and full-scale production. Engineers work with customer specifications to deliver magnetics that align with the desired performance and form factor. Capabilities include:

• High-frequency transformers
• Power inductors and chokes
• Magnetic coils and solenoids
• EMI suppression components
• Flyback transformers and toroids

Datatronics produces components with high-temperature ratings, low profiles, and tight tolerances, making them suitable for compact assemblies and high-performance systems. These capabilities allow the team to serve a wide variety of applications, whether the requirement is for a low-power implantable device or a rugged military-grade power converter.

Aerospace Magnetics

For the aerospace industry, precision, weight reduction, and reliability are not optional—they are mandatory. Datatronics provides mission critical magnetics for systems used in commercial aviation, satellite communication, avionics, inflight entertainment, and space missions. Components are engineered to meet strict aerospace quality and reliability standards, with designs optimized for altitude, temperature extremes, and vibration.

These components are found in:

• Flight control and telemetry systems
• Navigation and radar equipment
• Satellite positioning modules
• Launch ignition systems
• Orbital equipment for satellite and lunar applications

With AS9100 certification and a long-standing reputation for quality assurance, we meet the exacting standards required by aerospace manufacturers. Our ability to support low-volume prototypes as well as high-volume production gives us a strong advantage in this market.

Military Magnetics

Datatronics has a long history of developing magnetic components for defense technologies. Their military magnetics are designed for applications that require high reliability in harsh conditions, including extreme temperatures, high shock, and electromagnetic interference. The company’s manufacturing site complies with military standards such as MIL-STD-981 and MIL-PRF-27, and production teams are trained to J-STD-001 Class 3 workmanship requirements.

Applications include:

• Missile systems
• Night vision devices
• Ground communications systems
• Ruggedized power supplies
• Tactical electronics and surveillance systems

These magnetics are tested for performance stability, environmental durability, and compliance with defense-specific protocols. The team’s knowledge of defense requirements supports secure and reliable component delivery for mission-critical systems.

Certifications and Quality Assurance

Datatronics maintains high levels of certification to ensure product integrity and long-term performance. Facilities are certified to ISO 9001 and AS9100 for aerospace and defense quality management. Their military programs also comply with key military performance and test standards. This certification portfolio reflects their focus on delivering consistent, high-quality magnetics to regulated industries.

Certifications include:

Each product is tested and documented through a rigorous process that includes inspection, functional testing, and environmental qualification. Testing may include high-pot, surge, vibration, temperature cycling, and thermal shock, depending on application needs.

Engineering Support and Custom Design Process

The custom design process begins with customer collaboration. Datatronics offers engineering support that bridges initial design concepts with fully functional magnetic solutions. Clients provide electrical specifications, dimensional constraints, environmental conditions, and regulatory needs. Using this information, the engineering team uses modeling tools and decades of field experience to develop an optimal design.

Once designs are approved, samples or prototypes are manufactured for evaluation and testing. Datatronics offers fast-turn prototyping to keep development timelines on track. Full production follows only after the design passes all relevant qualification criteria.

This process supports both rapid development cycles and long-term programs, giving customers confidence in consistent performance from early validation through high-volume production.

Prototyping, Testing, and Manufacturing

Rapid response prototyping is a key part of Datatronics’ value to its clients. The ability to quickly produce sample parts that meet performance and dimensional targets allows for early evaluation and system integration. Whether a client is fine-tuning a medical device or qualifying a power supply for defense applications, Datatronics can support testing with application-ready parts.

Testing capabilities include:

• Electrical performance (inductance, resistance, isolation)
• Environmental stress (temperature cycling, humidity, vibration)
• Functional testing for frequency response and current load
• Custom test plans based on industry standards

Datatronics also supports qualification runs and pilot manufacturing to prepare for full-scale production. With global manufacturing capacity and strict process controls, the company can meet volume requirements without compromising precision or quality.

Magnetic Applications Across Industries

While aerospace and military markets represent a significant portion of Datatronics’ business, the company also serves a wide range of other industries. These include medical, telecommunications, energy, and industrial automation.

Medical applications often demand magnetics with biocompatibility, high reliability, and miniature form factors. Datatronics supplies components used in implantable devices, diagnostic systems, and patient monitoring equipment. In industrial automation, their magnetics support battery charging systems, sensors, process control equipment, and monitoring tools.

Each project is supported with technical documentation, testing data, and production scalability, ensuring that clients can move confidently from development to deployment.

Why Choose Datatronics for Custom Magnetics

Datatronics offers more than experience—we deliver results that align with critical industry standards and customer expectations. Our team has been producing highly engineered custom magnetics for decades, supporting some of the most advanced systems in aerospace, defense, and healthcare. Whether the need is for a one-off prototype or a long-term production partner, Datatronics provides consistent, high-quality magnetic solutions.

The ability to handle high-mix, low-volume work as well as full-scale production gives customers flexibility. Combined with certifications, experienced engineering, and responsive support, Datatronics stands out as a trusted supplier of precision magnetics.

Build it Right the First Time with Datatronics

Ready to bring your custom magnetics project to life? Whether you’re developing next-generation aerospace systems, rugged military equipment, or precision medical devices, Datatronics delivers the magnetic solutions you need. Our engineering team works closely with you to align with your performance targets, form factor constraints, and environmental demands. Submit your design requirements or contact us today to start a conversation—your application deserves the right magnetic solution, built to perform.